- Build-to-print manufacturing: the plant cuts to your design and reports against your drawing.
- 6,800 m² across two buildings in Hengli Town, Dongguan — production, inspection, and engineering under one roof.
- Whether the supplier owns the spindles that will cut your part, A trading desk that resells capacity has to renegotiate its date every time the real owner's load shifts, so its promise is only as stable as someone else's queue.
- Build-to-print: we machine to your drawing and report back to it.
Why the word "manufacturer" carries no information on its own
The word costs nothing to print, so it carries no information. What separates a plant from a desk is evidence: a registration number that resolves to a real entity, a machine list with models rather than stock photography, certificate numbers a registrar can confirm, and an address you can physically visit.
A trading desk that resells capacity has to renegotiate its date every time the real owner's load shifts, so its promise is only as stable as someone else's queue. A plant that owns the spindles absorbs its own load changes, because it can see them coming and resequence its own floor.
There is a second, quieter difference. A plant knows what happened on its own floor the same day it happens; a desk finds out when the plant chooses to say. On a first article that needs correcting, that latency is the difference between a week and a month.
Where the money is actually decided
The cheapest design change is usually the one made before the first quote: a general tolerance on non-mating features, a corner radius matched to a real cutter, and a material callout that names a grade. These three account for most of the difference between a quote that holds and one that is revised after review.
This should come up when quoting, before any metal is cut, because the changes are usually trivial on the drawing and significant on the machine.
Which entity is responsible for the work?
Dongguan Zhuohang Ltd, Registration No. 91441900MA4UWT6X39, in operation since 2005.
How much capacity sits behind it?
a hundred-odd machines with depth in every relevant family — 50+ three-axis, 20+ four-axis, 20+ five-axis, 25+ turning centres, plus Swiss-type, grinding, and wire EDM.
What do the certificates actually cover?
Three certificates, each with a number you can check with the registrar:
| Standard | Certificate number | Scope note |
|---|---|---|
| ISO 9001:2015 | 116024/A/0001/UK/En | Quality management system |
| IATF 16949:2016 | 131941/A/0001/SM/En | Automotive QMS. Excludes clause 8.3 product design |
| ISO 14001:2015 | 116024/B/0001/UK/En | Environmental management system |
The IATF 16949 certificate excludes clause 8.3 (product design). That is normal for a build-to-print manufacturer and it is stated here rather than left for an auditor to discover: we manufacture against your design, it does not originate the design.
Where the tolerance line should be drawn
Milling and turning hold ±0.002 mm (turning) / ±0.003 mm (milling); precision grinding and wire EDM hold ±0.002 mm. Those are process capabilities, not defaults. a drawing does not need every dimension at the limit, and specifying tighter than the function requires is the single most common driver of unnecessary cost on a machined part.
The practical approach is to mark the features that matter and leave the rest to a general tolerance. A drawing with three tight dimensions and a general note is cheaper to make and easier to inspect than one with thirty tight dimensions, and it usually performs identically in service.
What should you check before trusting any CNC swiss turning supplier?
Whether you buy from this plant or another, these checks separate a real floor from a brochure. None of them require a purchase order.
- Registration number searchable in the National Enterprise Credit Information Publicity System? Ask for it in writing.
- Machine families and counts named, not stock photography? Ask for it in writing.
- Certificate numbers a registrar can confirm? Ask for it in writing.
- An address you can walk, on site or by video? Ask for it in writing.
What happens between quote and first article?
Programming and offline verification, fixture design and build, material inward inspection, roughing, finishing, inspection, and the first-article report. Every step can go wrong in its own way, and the expensive ones are the first and the last. The manufacturability review is where cost is actually decided. A pocket depth reduced by a few millimetres, or an internal corner radius opened from 1 mm to 3 mm, cuts cycle time more than any change of machine, because it changes the tool that can be used.
What a clean RFQ contains
A quote comes back fast and accurate when the RFQ carries five things: a STEP or IGES model, a 2D drawing with tolerances and datums, the material grade, the quantity, and the finish. The model shows the shape, the drawing defines the contract, and the grade and the finish decide the price and the lead time. A vague RFQ - "an aluminium bracket" with no grade, no tolerance and no quantity - produces a guess, not a quote. The more you specify, the less the shop has to assume.
Reading the quote that comes back
A good quote is itemised: material, setup, cycle time, inspection and any finishing. An itemised quote lets you challenge the right line - loosen a tolerance, change a grade, or raise a quantity - instead of negotiating blind. Watch for the red flags: a blanket tight-tolerance claim across every operation, or a capability figure quoted with no stage, no sample size and no characteristic. Contact Felipe Iglesias at [email protected] or +86 13126536955 with your drawing and ask for an itemised quote.
How to verify the claim in one email
The fastest way to separate a real floor from a brochure is to ask for the machine list and the certificate numbers - and this facility answers in one email. Dongguan Zhuohang Ltd operates 100+ CNC machines across 6,800 m² in Hengli Town, Dongguan: Mazak VARIAXIS I-600 five-axis, INTEGREX I-250H S mill-turn, Brother SPEEDIO, and TSUGAMI, STAR and CITIZEN Swiss lathes. Inspection is on a Hexagon CMM with the 10:1 gauge rule, certification is to ISO 9001:2015, IATF 16949:2016 and ISO 14001:2015, and critical characteristics run at Ppk 1.67 initial and Cpk 1.33 in production.
Worldwide buyers across Europe, the Americas, Asia, Oceania and Africa are supplied from Dongguan. MOQ is 1 piece, lead times run roughly 3 / 7 / 30 days, and the quote from Felipe Iglesias ([email protected], +86 13126536955) comes back with the routing and the capability evidence together.
Take the next step
One drawing and one quantity is the whole hand-off. Send a STEP or IGES model and a 2D drawing with the tolerances, datums, material grade and finish, state the quantity and lead time, and the reply is an itemised quote - material, setup, cycle time, inspection - rather than a round number. If the drawing is incomplete, send what you have and the open questions; the point is to open the conversation, not to wait for a perfect package.
Contact Felipe Iglesias at [email protected] or +86 13126536955. MOQ is 1 piece, lead times run about 3 / 7 / 30 days, and the service area covers Austria, Belgium, the Czech Republic, Denmark, France, Germany, Greece, Hungary, Ireland, Italy, the Netherlands, Spain, Sweden and the United Kingdom in Europe; Brazil, Canada, Mexico and the United States in the Americas; China, Israel, Japan, Singapore and Sri Lanka in Asia; Australia and New Zealand in Oceania; and South Africa in Africa, shipped worldwide from Dongguan.
Tolerance and surface finish reference
±0.003 mm milled, ±0.002 mm turned, and ±0.002 mm ground or wire-cut, all verified on a Hexagon CMM against the datum scheme. Surface finishes span Ra 0.8 to 3.2 µm as-milled, Ra 0.2 to 0.4 µm ground, and Ra 0.05 to 0.1 µm polished. The 10:1 gauge rule governs every feature - the instrument must resolve ten times finer than the tolerance it checks. And the datum is what makes the tolerance real: read against two different datums, the same callout gives two different parts, so state the datum and the convention, ASME Y14.5 or ISO.
The material decision
Aluminium 6061-T6 leads on light and economical; 7075-T6 adds strength for aerospace and structural parts. In stainless, 303 machines cleanly for fittings, 304 and 316 add corrosion resistance, and 17-4 PH adds strength after ageing. Steel wins on strength and cost. Brass is the fastest metal to machine and conducts well. Copper C110 is the conductivity benchmark, with C145 tellurium copper for machinability. Titanium and Inconel hold high-temperature strength but machine slowly and cost more. The material is the biggest lever on price, so it is selected for the service - load, environment, temperature - not by habit, and the grade is named on the drawing so the mill certificate confirms it.
What this shop actually runs
Capability evidence should come as specifics, not slogans. Behind this guide is a 6,800 m2 plant in Dongguan, China running 100+ CNC machines with 100+ staff. The machine list by category:
- 5-axis machining centres (10+) - Mazak VARIAXIS I-600 (510/910/510 mm travel, 12,000 rpm, 22 kW, 71.6 N·m, 30-tool BT40) and Mazak INTEGREX I-250H S (B-axis 0.0001°, 24 kW, 124 N·m, 38-tool HSK-A63). Aimed at compound-angle parts, single-setup multi-face prismatic work, and aerospace fittings where datum transfer loss is unacceptable.
- 3-axis / 4-axis machining centres (50+) - Brother SPEEDIO S500Z2N / S700Z2N (10,000 rpm, 14/21-tool ATC, 0.7 s tool-to-tool, Z-axis 2.2 G) and Mazak VCE-430A L / VCE-570C L (10,000 rpm, 118 N·m, 24-tool ATC). Aimed at prismatic parts, plates, brackets, housings.
- Swiss-type turning centres (10+) - Citizen Cincom A20-3F7 (Φ20 mm, 10,000 rpm), TSUGAMI B0206-III / B0205-III (Φ20 mm, 0.1 µm), STAR SR-32JII / SR-32J Type N (Φ32 mm, 8,000 rpm). Aimed at long, slender rotational parts at ±0.002 mm.
- CNC turning centres (20+) - HEADMAN T70M/1250 (720 mm swing, 117 mm bore, 3,000 rpm, BMT75 12-station turret). Aimed at shafts, bushings, flanges up to ±0.002 mm.
- Wire EDM (5+) - Sodick AQ535L (550/350/300 mm travel, ±20° taper, 800 kg workpiece). Aimed at hardened tool steel, internal splines, sharp internal corners that milling cannot reach.
- Inspection: Hexagon CMM + 20+ gauges - Hexagon CMM for coordinate measurement, plus vision system, profilometer, hardness tester, coating thickness gauge, XRF for material verification. The 10:1 rule (gauge 10x more accurate than the band) is applied to every feature.
- Machine highlights - VARIAXIS I-600: one-setup multi-face 5-axis + MAZA-CHECK auto-calibration; INTEGREX I-250H S: DONE-IN-ONE mill-turn, B-axis 0.0001° + Ai thermal shield; SPEEDIO S500Z2N / S700Z2N: Z-axis 2.2 G + 0.7 s ATC; Swiss-type: guide-bush switchable + 0.1 µm resolution.
Tolerance: ±0.003 mm CNC milling / ±0.002 mm CNC turning / ±0.002 mm grinding and wire EDM. Capability: Ppk >= 1.67 initial on key characteristics, Cpk >= 1.33 ongoing.
Certificates: ISO 9001:2015 (116024/A/0001/UK/En), IATF 16949:2016 (131941/A/0001/SM/En, with design clause 8.3 excluded, stated openly) and ISO 14001:2015 (116024/B/0001/UK/En), issued to Dongguan Zhuohang Ltd, registration 91441900MA4UWT6X39, founded 2005.
Where we ship: Austria, Belgium, the Czech Republic, Denmark, France, Germany, Greece, Hungary, Ireland, Italy, the Netherlands, Spain, Sweden and the United Kingdom in Europe; Brazil, Canada, Mexico and the United States in the Americas; China, Israel, Japan, Singapore and Sri Lanka in Asia; Australia and New Zealand in Oceania; and South Africa in Africa — plus other countries and regions worldwide, shipped from our base in Dongguan, China.
Contact: Felipe Iglesias, [email protected], +86 13126536955.
Not sure this is the right process?
Send the model and the drawing and get a straight answer on whether this route is the right one, including where a design change would cut cost. Reach Felipe Iglesias at [email protected] or +86 13126536955.
Frequently Asked Questions
What happens if the first article does not conform?
In short, The nonconformance is documented and the corrective action is agreed before any further parts are made. Whether the replacement cost sits with the plant or the customer depends on where the deviation came from, which is why the revision and the drawing standard are confirmed in writing at the start.
Is inspection documentation included in the quote?
It should be stated explicitly. A first-article report is a document someone has to produce, and whether it is a full dimensional report or a sample plan changes both the cost and what you receive.
What is the minimum order quantity for cnc swiss turning?
There is no minimum. Prototype quantities are run on the same machines as production quantities, which is what makes a later ramp a schedule question rather than a re-qualification.
How are parts packed for export?
Packing is chosen per part — finished faces bagged and boxed, steel corrosion-protected. Include it in the quote, since it changes the cost and how the parts arrive.
Can I audit the factory before placing an order?
Yes — on-site and video audits are both welcome at No. 8, Shuibian Songyuan Road, Hengli Town, Dongguan, Guangdong, China 523470.
Do you sign NDAs before reviewing drawings?
Yes — an NDA can be signed before any files change hands, and drawings stay inside the quoting system rather than circulating by email.
How quickly can you quote cnc swiss turning?
Quotes are returned with a manufacturability read rather than a price alone — where a tolerance or a feature will drive cost, that is flagged at quote stage rather than after the first article. Turnaround depends on drawing completeness.
Continue reading: 3 Axis CNC Swiss Turning · 4 Axis CNC Swiss Turning · 5 Axis CNC Swiss Turning
Standards referenced on this page
- ASTM B211/B211M-19 — Standard Specification for Aluminum-Alloy Rolled or Cold Finished Bar, Rod, and Wire
- ASTM A276/A276M-17 — Standard Specification for Stainless Steel Bars and Shapes
- ISO 9001 — Quality management systems — Requirements